We Have Reached 100 EMBS References Across Europe
We Have Reached 100 EMBS References Across Europe
BAS has reached another important milestone in its magnetic separation journey. With the successful commissioning of our latest project, the number of BAS EMBS (Electromagnetic Belt Separator) systems operating across Europe has reached 100 installations.
This achievement is not only a significant numerical milestone but also a reflection of the trust placed in BAS engineering, manufacturing quality, and after-sales technical support by recycling and alternative fuel producers throughout Europe.
Reliable Ferrous Metal Separation for Alternative Fuel Plants
Alternative Fuel (RDF/SRF) processing facilities handle various types of municipal and industrial waste containing ferrous metals of different sizes.
If these metals are not efficiently removed from the process, they can cause severe damage to shredders, crushers, hammer mills, and other downstream equipment, resulting in costly downtime and increased maintenance expenses.
BAS EMBS Electromagnetic Belt Separators are specifically designed to recover ferrous metals from conveyor belts, protecting valuable processing equipment while improving overall plant reliability. (https://bas.com.tr/en/products/electromagnetic-belt-separator)
High Magnetic Performance for Maximum Recovery
The BAS EMBS series has been engineered for demanding recycling and waste processing applications.
The standard design generates approximately 850 Gauss at a working distance of 350 mm, allowing efficient recovery of ferrous metals even from deep material beds.
Its powerful magnetic field captures not only surface contaminants but also metal particles embedded deeper within the conveyed material, ensuring maximum separation efficiency.
Magnetically Isolated Frame Design
One of the key engineering features of the BAS EMBS is its magnetically isolated frame construction.
This special design minimizes magnetic losses within the structure and directs the magnetic flux precisely toward the separation zone.
The result is higher magnetic efficiency, improved metal recovery, and optimized energy utilization throughout the system.
Compact Design with Flexible Installation Options
Every recycling facility has unique process requirements.
To meet these different demands, BAS EMBS systems feature a compact design and can be supplied in both Inline and Crossbelt configurations.
This flexibility allows easy integration into both new processing plants and existing production lines while minimizing installation time.
(https://bas.com.tr/en/products/electromagnetic-belt-separator)
Optional Transformer-Free Technology
BAS also offers an optional transformer-free power supply system, representing the latest generation of electromagnetic separator technology.
Compared to conventional transformer-based designs, this solution enables:
- Smaller electrical control cabinets
- More compact installations
- Simplified maintenance
- Improved electrical efficiency
- Modern power electronics architecture
These advantages make transformer-free EMBS systems an excellent solution for next-generation recycling facilities.
Optional Oil-Free Electromagnet Technology
Another innovative feature available for the EMBS series is the oil-free electromagnet option.
Compared with conventional oil-cooled electromagnets, this technology offers:
- Lower overall weight
- Reduced maintenance requirements
- No oil monitoring or replacement
- Cleaner and more environmentally friendly operation
- Enhanced long-term reliability
The oil-free solution is particularly beneficial for facilities seeking lower operating costs and maximum equipment availability.
Engineered for Every Project
No two recycling plants are exactly the same.
For this reason, every BAS EMBS separator is individually engineered according to conveyor width, belt speed, material burden depth, particle size distribution, throughput capacity, and specific process requirements.
This project-oriented engineering approach ensures maximum metal recovery while maintaining optimum energy efficiency.
100 Successful References Across Europe
With the successful commissioning of our latest installation, BAS proudly celebrates 100 EMBS references across Europe.
Today, BAS electromagnetic belt separators are operating successfully in recycling plants, alternative fuel production facilities, biomass applications, mining operations, and numerous industrial processes throughout the continent.
We sincerely thank all our customers and business partners for their trust in BAS technology.
As we continue expanding internationally, BAS remains committed to delivering innovative, reliable, and high-performance magnetic separation solutions that contribute to a more sustainable recycling industry.
Watch our EMBS Electromagnetic Belt Separator in operation here: